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Digital Displacement® Hybrid Transmission Benefits

Series hydraulic hybrid transmissions built with DD can offer impressive fuel savings, packagability improvements, performance enhancement and cost savings over conventional transmissions and electric hybrids.

   

Rather than using electric motors and batteries like most other hybrid cars, a Digital Displacement® Hybrid vehicle uses hydraulic motors to drive the wheels and compressed gas to store energy. The hydraulic transmission is potentially much more durable, lighter and cheaper than electric hybrids.

An enabling technology

Many other companies are investigating hydraulic hybrid technology, in both series and parallel configurations. The reasons for this haven't changed for a number of decades:

  • hydraulic drives and energy storage have high power density compared to electric alternatives;
  • hydraulic systems have a long-established reputation for robustness and longevity in countless industrial applications;
  • hydraulic components tend to be relatively easy to manufacture and are well-suited to mass production - and therefore cheap.

The main problem has always been, until now, the part load efficiency of hydraulic pumps and motors, meaning that they are only seeing adoption in very specialised applications (refuse trucks, city buses and so on) - and even then, results are mixed at best. Digital Displacement machines is the enabling technology for hydraulic hybrids because its efficiency remains high throughout its operating range. Cars spend little of their lives at full power, so DD's part load efficiency is particularly suited to the automotive duty cycle.

Comparison to electric hybrid technology

Comparison of electric hybrid and hydraulic hybrid energy storage and drives

  This diagram compares key performance specifications of Digital Displacement® hydraulic drives and energy storage to electric alternatives. Click on the image to download a full PDF of the diagram.

 Capabilities

  • Infinitely variable transmission ratio

    An infinitely variable transmission ratio allows the engine to run at its optimal RPM at all times, giving 2-litre performance from a 1.6-litre engine and improved fuel efficiency. A DD transmission makes very high overdrive ratios possible but has an almost instant kickdown to allow the engine to achieve higher speed and power during acceleration.
  • No dissipative clutch or torque convertor

    Full wheel torque is possible with the engine at tickover.

  • Regenerative braking with accumulator storage

    Storing reclaimed energy in a hydraulic accumulator greatly improves urban cycle efficiency.

  • Engine off operation

The vehicle can start moving using energy stored in the accumulator without any engine power at all, allowing the engine to stop when in traffic yet retaining immediate response to accelerator pedal input.

  • Four-wheel independent traction control

    A DD traction control system can provide completely independent hydraulic supplies for each wheel, each controllable at high bandwidth.

  • Flexible packaging

All Wheel Drive and Rear Wheel Drive cars no longer need a driveshaft to transfer power from the front of the vehicle to the rear wheels, increasing the interior space and giving vehicle designers more freedom.

 
 
Digital Displacement Hybrid | Videos | Operation | Benefits