Digitial
Displacement® is much more efficient than conventional technologies
at partial flow and high pressure.
While many types of hydraulic pumps achieve efficiency similar to Artemis's
Digital Displacement® (DD) technology at their full flow rates,
none can match DD's efficiency at partial displacements. In fact, DD
machines lose so little energy efficiency at partial flow rates that
they are close to uniformly efficient over the whole displacement range.
This outstanding energy efficiency is
largely because, while not active, Digital Displacement® cylinders
are completely isolated from the high pressure supply (see the Technology
pages). There are no high pressure sliding interfaces to sap energy
like there are in conventional hydraulic pumps.
System
Efficiency
Digital Displacement® is not only
more efficient in direct comparison to other technologies - dramatic
efficiency gains are possible at the system level too. In conventional
systems with just one or a few pump outputs, the highest pressure required
at any point in time determines the pressure that all other services
operate from. Valves reduce the pressure for each service individually,
dissipating the energy difference as heat. By eliminating the need to
dissipate power for multiple services in proportional valves, DD systems
can often reduce overall energy consumption by as much as two thirds.
Perhaps even more important than the
directly reduced in fuel or energy consumption, preventing excess pressure
dissipation can eliminate the need for expensive cooling systems, dropping
the overall system cost significantly.
Energy Regeneration
Digital Displacement® Pump/Motor
cylinders can operate cylinders in motoring
mode to recover energy from high pressure fluid services and add
it to energy put in from the main shaft motor. For example, DD machines
can reclaim energy stored in loaded hydraulic rams and route it to other
services, or hydraulic storage accumulators for future use.
Idle Losses
Digital
Displacement® machines have low idling losses because the reciprocating
components are isolated from the high pressure services, because of
careful flow and bearing optimisation, and because they can operate
with a dry sump (no churning losses). Idling losses are typically around
1% of rated output power, making DD especially suitable for applications
with low duty cycles but high peak power requirements. DD's ability
to operate over a wide speed range can even further reduce idling losses
by operating at reduced speed when appropriate.